The ISS AGRI Facility is a unique, continuous and automated process system, protein & fat recovery plant including sterilization and shredding in the Integrated Sterilizer and Shredder (ISS),separating solids, oil and water and drying, giving the opportunity to use the end result as dry nutrition (as the meat meal, bone meal, blood meal, feathers meal) within the animal food industry.
This unique protein & fat recovery plant contains three main units of equipment, the Integrated Sterilizer and Shredder (ISS),Decanter and Dryer, and some other sub-systems for the complete animal by-product rendering process.
The Integrated Sterilizer and Shredder gives full medical sterilization cycle (SAL 6log10) with steam at low temperature (121 °C) to keep the ABP protein content of the load, securing the quality of the end-product, and while neutralizes bacteria and viruses, it shreds the loaded material into pieces within a pressure vessel.
In the animal by-product process shredding and sterilization within one closed vessel is an essential, as it provides a safe working environment for the operator and for the technician during maintenance procedures and it also precludes the possibility of any cross-contamination in the protein & fat recovery process.
The ISS has an integrated shredder controlled by a powerful drive to perfectly process all the solid parts and fluid.
The feeding of by-products and the discharge of end-products are performed automatically. The materials (solid - meat meal, bone meal, blood meal, feathers meal)-, water and oil) are collected in separate containers for easy access and discharge.
After the treatment in the ISS, the processed animal by-products are rendered non-infectious, non-hazardous, and are sterile from bacteria, viruses and prions.
From the ISS the treated animal by-products are automatically transferred to the decanter, which is a rapid centrifugal vessel, performing solid-liquid-oil separation.
After the separation, materials (the meat meal, bone meal, blood meal and feathers meal) are transported automatically to the dryer equipment, which release the moisture content of solid material.
The dried solid end-product, as dry nutrition is suitable to be returned as animal feed for example for fish meal. The water end result can let into the sewage system or it can be further processed to extract collagen.
The full process from the feeding till the unloading is completed in less than 1 hour.
The system includes a complete Energy Management System capable of recycling and saving energy.
The ISS AGRI Facility also incorporates a cleaning system (CIP),which cleans the complete facility daily to the high standard.
In order to prevent air pollution, the ISS chamber designed as a closed system, that odors cannot come out. In each discharge point in the complex system an odor filter is in use.
Each of the devices within the system has its own control system and in addition there is one central system, that controls all system component for safe and reliable operation.
The ISS AGRI Facility is an ideal solution for converting animal by-products (or slaughterhouse waste) into reusable nutrition in livestock, slaughter houses and farms. Our ABP (animal by-product) plant is perfect solution for poultry, fish, red meat, porcine, feather, blood and bone protein and fat recovery.
The ISS meet all applicable requirements of international standards and directives for machinery, electromagnetic compatibility and safety (20016/42/EC – Machinery Directive, PED 97/23/EC - Pressure Equipment Directive, EN 60204-1 for Safety and EN 61000-6-2 and EN 61000-6-4 for EMC).