Celitron’s Mobile ISS AGRI Unit is a RENDERING innovation, set to replace the agricultural industry’s use of mobile incinerators. With medical-grade sterilization and a significantly low energy footprint, the mobile units bring a completely new technology to the animal by-product rendering process.
With an eye for convenience and sustainability, the Mobile ISS AGRI Unit combines the standards of the ISS AGRI rendering facility with the ease of mobility. The Mobile ISS AGRI Unit, developed as a method for animal by-product disposal, is designed to treat all animal waste including small- and large-carcasses. The mobile ISS AGRI unit is designed to render all by-products, losses and animal carcasses from poultry, fish, porcine or cow. The mobile unit has waste capabilities to render each part of the carcass, including blood, feather, bone and fat.
The Mobile ISS AGRI Unit, similar to the ISS AGRI Facility, uses a uniquely automatic processing system. The rendering system includes an Integrated Sterilization and Shredding system (ISS),separating solids from oils/fats and water. The Integrated System dehydrates the animal waste to create dry nutrition for use in the livestock and animal food industry. The method is used to create safe, high quality meat meal, blood meal and bone meal.
The Integrated Sterilizer and Shredder (ISS) uses full medical-grade sterilization for waste disposal (SAL 6log10) by using low-temperature steam (121C) in order to maintain the animal by product protein content while simultaneously eliminating or neutralizing biohazardous substance with volume reduction.
Additionally, the Mobile ISS AGRI Unit includes a Decanter for the material separation and a Dryer to dehydrate the solids. The Integrated Sterilizer and Shredder system and the Decanter and Dryer are all combined into one single, closed unit, allowing for greater operator safety and increased labor efficiency. Because of the equipment consolidation inside ISS chamber, the possibility of any cross-contamination becomes nonexistent. The Mobile ISS AGRI Unit also performs an automatic collection of all animal waste materials, from solids, oils and water.
The Mobile ISS AGRI Unit is designed to be as economically and environmentally sustainable as possible. In order to prevent air pollution, the Integrated Sterilizer and Shredder’s chamber was created to run efficiently as a closed system. Expelled air, odors and other fumes are fully contained within the chamber and biohazard odor filters are fitted over each discharge point in the system. Additionally, each sub-system has its own unique control panel as well as a central, all-systems control panel for additional precaution and user safety.
The Mobile ISS AGRI Unit will effectively replace any currently in-use Mobile Waste Incinerator units as an economically viable, environmentally sustainable and safe means of animal carcass disposal alternative. While Mobile Incinerator Units effectively destroy animal waste, the Mobile ISS AGRI Unit is an efficient way of recycling animal waste into high-quality dry nutrition products. With the elimination of animal waste incineration, the Mobile ISS AGRI Units offers a cleaner, safer animal waste treatment. Animal by-product incineration, typically used as a means to avoid carcass and biohazard transportation, is rendered obsolete with the Mobile ISS AGRI Unit, the use of which successfully eliminates the necessity of carcass transportation.
Transporting animal by-products and animal carcasses to a rendering facility can be hazardous and costly. The amount of time it takes to transport such biohazardous materials degrades the animal waste which can also reduce the quality of the dried bone meal, meat meal and blood meal. The Mobile ISS AGRI Unit completely removes the necessity of animal waste removal and transportation. The mobile units are easily installed directly on site at the slaughterhouse production line. The small size, safety and mobility of the unit are efficient and economical, even for small-scale operations, to locally and immediately treat all animal waste—including poultry, fish, porcine, red meat, bone and feathers.
With most animal waste production operations, distance to a rendering facility and short timeframes in which to safely transport animal carcasses and other biohazardous materials is the primary reason why mobile animal incinerators are used. Mobile ISS AGRI Units completely revitalize the rendering process by on site removal of the infectious animal by-products, safely recycling it and converting it to high-value product. With the addition of odorless technology, the mobile units also have the ability to be used in areas with denser populations.
The Mobile ISS AGRI Unit creates noticeably higher-quality end products. With the availability of immediate waste production and treatment capabilities, fresher animal by products and carcasses have the ability to be processed more quickly, giving large- and small-scale operations access to create higher quality meat meal, blood meal and bone meal. Because the mobile units rely on a no-heat centrifuge mechanism to separate animal liquid and solid waste, the units are capable of reducing evaporation of animal waste by up to 80%, increasing each mobile unit’s energy efficiency and environmental viability.
With medical-level sterilization, ease of use, environmentally-friendly and safe, the Mobile ISS AGRI Units are designed to increase sustainability and create value by using patented integrated sterilization and shredding technology to create higher quality dry blood, bone and meat meal out of animal by products. Created with your business in mind, the mobile units allow for a greener, more viable rendering and waste solution.